Design and optimization of a cavitating device for Congo red decolorization: Experimental investigation and CFD simulation

The aim of this work is to perform design and optimization of a cavitating device based on CFD simulation. A set of operational and geometrical parameters such as convergence angle, divergence angle, length of throat, and inlet pressure that can affect the hydrodynamic cavitation phenomenon generating in a Venturi are evaluated through CFD simulation and experimental approaches. Response surface methodology (RSM) was employed to achieve the optimum geometrical configuration. The CFD results show that the maximum cavitation zone in the Venturi can be obtained when half angle of the convergence section, throat length and half angle of the divergence section are 22.7°, 4 mm, and 6.5°, respectively. A maximum decolorization of 38.8% has been obtained using the designed Venturi at cavitation number (Cv) of 0.12. Additionally, the results were compared to that of various orifice plates. A decolorization of 26.2% using 33 holes orifice plate and 11.55% in one hole orifice plate approved the superiority of the designed Venturi.     

Reducing Occupational Noise Propagated from Centrifugal Fan through Dissipative Silencers: A Field Study

Acoustic performance of dissipative silencer was evaluated to determine the effectiveness of perforated duct porosity and absorbent material density in reducing occupational noise exposure propagated from centrifugal fan. Design charts were applied to predict noise reduction and length of a dissipative silencer. Dissipative silencers with various punched duct porosity (14%, 30% and 40%) and sound absorbent density (80 Kg/m³, 120 Kg/m³, and 140 Kg/m³) were designed and fabricated. According to ISO9612 and ISO11820, noise level was measured before and after installing all nine test silencers at fixed workstations around the discharge side of a centrifugal fan in a manufacturing plant. On average, the noise level at the discharge side of a fan without silencer was measured to be 93.6 dBA, whereas it was significantly mitigated by 67.4 dBA to 70.1 dBA after installing all silencers. Dynamic insertion loss for a dissipative silencer with 100 cm length was predicted to be 27.9 dB, which was in agreement with experimental ones. Although, there was no significant differences between insertion loss of silencers, the one with 30% porosity and 120 Kg/m³ rock wool density had the highest insertion loss of 26.2 dBA. Dissipative silencers noticeably reduced centrifugal fan noise exposures. Increasing sound absorbent density and duct porosity up to a certain limit could probably be effective in noise reduction of dissipative silencers.     

Pure tetrahedral quadruple systems with index two

An oriented tetrahedron defined on four vertices is a set of four cyclic triples with the property that any ordered pair of vertices is contained in exactly one of the cyclic triples. A tetrahedral quadruple system of order $n$ with index $\lambda$, denoted by ${\text{TQS}}_{\lambda }\left(n\right)$, is a pair $\left(X,\mathrm{?}\right)$, where $X$ is an $n$‐set and $\mathrm{?}$ is a set of oriented tetrahedra (blocks) such that every cyclic triple on $X$ is contained in exactly $\lambda$ members of $\mathrm{?}$. A ${\text{TQS}}_{\lambda }\left(n\right)$ is pure if there do not exist two blocks with the same vertex set. When $\lambda =1$, the spectrum of a pure TQS $\left(n\right)$ has been completely determined by Ji. In this paper, we show that there exists a pure ${\text{TQS}}_2\left(n\right)$ if and only if $n\equiv 1,2\left(\mathrm{mod}3\right)$ and $n\ge 7$. A corollary is that a simple ${\text{QS}}_4\left(n\right)$ also exists if and only if $n\equiv 1,2\left(\mathrm{mod}3\right)$ and $n\ge 7$.     

Versatile anisotropic mesh adaptation methodology applied to pure quantity of interest error estimator. Steady,laminar incompressible flow

We introduce a new flexible mesh adaptation approach to efficiently compute a quantity of interest by the finite element method. Efficiently, we mean that the method provides an evaluation of that quantity up to a predetermined accuracy at a lower computational cost than other classical methods. The central pillar of the method is our scalar error estimator based on sensitivities of the quantity of interest to the residuals. These sensitivities result from the computation of a continuous adjoint problem. The mesh adaptation strategy can drive anisotropic mesh adaptation from a general scalar error contribution of each element. The full potential of our error estimator is then reached. The proposed method is validated by evaluating the lift, the drag, and the hydraulic losses on a 2D benchmark case: the flow around a cylinder at a Reynolds number of 20.     

Assessment of a high‐order MUSCL method for rotor flows

This work presents the implementation of a high‐order, finite‐volume scheme suitable for rotor flows. The formulation is based on the variable extrapolation MUSCL‐scheme, where high‐order spatial accuracy (up to fourth‐order) is achieved using correction terms obtained through successive differentiation. A variety of results are presented, including 2‐ and 3‐dimensional test cases. Results with the proposed scheme, showed better wake and higher resolution of vortical structures compared with the standard MUSCL, even when coarse meshes were employed. The method was also demonstrated for 3‐dimensional unsteady flows using overset and moving grids for the UH‐60A rotor in forward flight and the Enhanced Rotorcraft Innovative Concept Achievement tiltrotor in aeroplane mode. For medium grids, the present method adds reasonable CPU and memory overheads and offers good accuracy on relatively coarse grids.     

Numerical simulation of droplet ejection of thermal inkjet printheads

In this study, we present a method to predict the droplet ejection in thermal inkjet printheads including the growth and collapse of a vapor bubble and refill of the firing chamber. The three‐dimensional Navier–Stokes equations are solved using a finite‐volume approach with a fixed Cartesian mesh. The piecewise‐linear interface calculation‐based volume‐of‐fluid method is employed to track and reconstruct the ink–air interface. A geometrical computation based on Lagrangian advection is used to compute the mass flux and advance the interface. A simple and efficient model for the bubble dynamics is employed to model the effect of ink vapor on the adjacent ink liquid. To solve the surface tension‐dominated flow accurately, a hierarchical curvature‐estimation method is proposed to adapt to the local grid resolution. The numerical methods mentioned earlier have been implemented in an internal simulation code, CFD3. The numerical examples presented in the study show good performance of CFD3 in prediction of surface tension‐dominated free‐surface flows, for example, droplet ejection in thermal inkjet printing. Currently, CFD3 is used extensively for printhead development within Hewlett‐Packard. Copyright © 2015 John Wiley & Sons, Ltd.     

Coupling of CFD Simulations and Population Balance Modeling to Predict Brownian Coagulation in an Emulsion Polymerization Reactor

In this study a framework consisting of a computational fluid dynamics simulation coupled to a population balance model for the modeling of emulsion polymerizations is proposed. The combined approach is used to understand the impact of changing length and time scales, as well as mixing conditions on the particle size distribution (PSD) of a polymer latex under different conditions. It is shown that the effect of agitation rate can have a profound impact on the distribution of ionic species in the reactor, and thus on the evolution of the PSD.

     

建筑风压场数值模拟中压力波动的平抑

在以同位网格为基础的简单流场压力计算中,通常采用动量插值方法来平抑流场中的压力波动现象;但是对于建筑风场等复杂的钝体绕流问题,由该平抑方法得到的收敛风压场仍可能存在小幅波动。为彻底解决同位网格格式下的压力波动,除采用动量插值方法外,本文提出了在压力校正方程的界面流速中添加压力梯度差值项的方法。算例分析表明,该方法计算得到的建筑风压场完全避免了压力波动现象,风压解与试验结果吻合良好。     

CFD SIMULATION OF FLUID CATALYTIC CRACKING IN DOWNER REACTORS

A mathematical model has been developed for the simulation of gas-particle flow and fluid catalytic cracking in downer reactors. The model takes into account both cracking reaction and flow behavior through a four-lump reaction kinetics coupled with two-phase turbulent flow. The prediction results show that the relatively large change of gas velocity affects directly the axial distribution of solids velocity and void fraction, which significantly interact with the chemical reaction. Furthermore, model simulations are carried out to determine the effects of such parameters on product yields, as bed diameter, reaction temperature and the ratio of catalyst to oil, which are helpful for optimizing the yields of desired products. The model equations are coded and solved on CFX4.4.     

基于网络的风机防喘振控制系统设计

针对某钢厂转炉煤气加压站大风机电机采用工频加变频的恒压闭环运行方式,变频风机极易发生喘振的现象,为了确保大风机稳定、安全的运行,在风机喘振的预防和控制方法上进行改进。采用两台风机同步变频调速与最小极值流量法的模糊PID控制相结合的防喘振控制方法,同步变频调速控制策略有效地预防喘振的发生,最小极值流量法的模糊PID控制策略最大限度的扩大了风机的运行区间,通过MATLAB软件仿真,证明模糊PID的动态响应速度和鲁棒性较常规PID有较大的改良。控制系统通过工业网络完成现场设备和远程的通讯,使控制系统达到高水平的智能自动化。